Worms

Only metal from the best steel-works becomes
Montesi parts.

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[node:author] david
[node:author:account-name] david
[node:author:created] Thu, 06/27/2019 - 16:47
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[node:body]

Dopo quasi cinquanta anni di attività, abbiamo deciso di imparare anche un nuovo mestiere : fare ingranaggi!

Le viti senza fine (worms) sono alberi con dentatura che si accoppia con una corona dentata per rinviare e trasmettere il moto da un piano ad un'altro perpendicolare.

La rullatura di precisione PSF su contropunte permette di formare plasticamente la superficie dell'albero in acciaio, andando a creare la forma della dentatura secondo il modulo ed i parametri che la definiscono.

Si tratta di un processo produttivo alternativo ai tradizionali ad intaglio che, grazie alla evoluzione tecnologica ed alla continua ricerca effettuata in Montesi, permette di ottenere straordinari risultati qualitativi.

Il mix fra elevata tecnologia dei mezzi produttivi, utensili rullatori di primaria qualità e know how tecnico ci permette di realizzare viti senza fine rullate con caratteristiche qualitative apprezzabili anche senza successiva rettifica.

I prodotti ottenibili con la sola formatura rullata sono indicati per applicazioni ove la classe di qualità richiesta è media e vi è esigenza di abbattere sensibilmente i costi.

Nel caso di applicazioni con esigenza di classe di qualità elevata, la formatura rullata è propedeutica alla rettifica e risulta comunque più economica delle medesime lavorazioni di formatura ottenute ad asportazione.

In Montesi abbiamo creato uno staff tecnico impegnato a portare avanti progetti di studio, fattibilità e sviluppo di viti senza fine rullate in sostituzione di prodotti ad intaglio.

Vantaggi:

  • Rugosità superficiale migliorativa dei prodotti rettificati.
  • Economicità del processo e risparmio su lavorazione di rettifica.
  • Mancanza di trattamento termico grazie all'indurimento dei denti per effetto del processo di deformazione.
  • Economicità della formatura rullata rispetto ai processi ad intaglio.

Limitazioni:

  • Le viti senza fine rullate non rettificate non sono indicate per applicazioni con esigenza di massima classe qualitativa.
  • Modulo massimo ottenibile: 3-3,5.

Quando le caratteristiche dimensionali o prestazionali della vite senza fine non riescono ad essere accolte dal processo di formatura rullata, possiamo offrire la dentatura asportata con le seguenti opzioni:

  • Lavorazione di tornitura in Montesi.
  • Lavorazione di fresatura presso aziende partner.
  • Lavorazione di taglio orbitale presso aziende partner.
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[node:content-type:description] Use <em>basic pages</em> for your static content, such as an 'About us' page.
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[node:field_fullwidth_text] Spento
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[node:field_highlight]

Only metal from the best steel-works becomes
Montesi parts.
[node:field_highlight:value] <p>Only metal from the best steel-works becomes<br /> Montesi parts.</p>
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[node:menu-link:title] Worms
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[node:original]
[node:vid] 1415
[node:log]
[node:field_sections]

ROLLED WORMS

,

Worms from module xxx to module 3.5 with one or more starts.

Versions in carbon steel, special steels.

Shaft machining according to the Customer’s design.

Possibility of grinding the support bases.

Possibility of grinding the worms after rolling.

Controlled and adjusted concentricity during the production process.

  • OEM gearboxes.
  • Electromechanics.
  • Electric motors.
  • Construction engineering. 
  • Automotive aftermarket.
  • Industrial automation.
  • Landscaping machinery.A
  • Appliances.
,

WORMS WITH NOTCH FORMING

,

Worms formed by turning according to Customer specifications.

Worms formed by milling according to Customer specifications.

Worms formed by orbital notching according to Customer specifications.

  • Gearboxes.
  • Vehicle technology.
  • Electromechanics.
  • Construction engineering.
,

WHY CHOOSE MONTESI

  • Italian leader in research and innovation in the machining of rolled worms.
  • Partnerships with major manufacturers of machinery and tools for rolling worms.
  • Pioneers in numerically controlled rolling technology on tailstocks.
  • Technical research staff and co-engineering with the Customer.
[node:field_sections:0]

ROLLED WORMS
[node:field_sections:0:entity] Worms > Sections
[node:field_sections:0:entity:behavior_settings] a:0:{}
[node:field_sections:0:entity:created] Wed, 02/19/2020 - 17:26
[node:field_sections:0:entity:revision_default] On
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[node:field_sections:0:entity:field_text]

ROLLED WORMS
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[node:field_sections:1]

Worms from module xxx to module 3.5 with one or more starts.

Versions in carbon steel, special steels.

Shaft machining according to the Customer’s design.

Possibility of grinding the support bases.

Possibility of grinding the worms after rolling.

Controlled and adjusted concentricity during the production process.

  • OEM gearboxes.
  • Electromechanics.
  • Electric motors.
  • Construction engineering. 
  • Automotive aftermarket.
  • Industrial automation.
  • Landscaping machinery.A
  • Appliances.
[node:field_sections:1:entity] Worms > Sections
[node:field_sections:1:entity:behavior_settings] a:0:{}
[node:field_sections:1:entity:field_colonna_destra]

Worms from module xxx to module 3.5 with one or more starts.

Versions in carbon steel, special steels.

Shaft machining according to the Customer’s design.

Possibility of grinding the support bases.

Possibility of grinding the worms after rolling.

Controlled and adjusted concentricity during the production process.

  • OEM gearboxes.
  • Electromechanics.
  • Electric motors.
  • Construction engineering. 
  • Automotive aftermarket.
  • Industrial automation.
  • Landscaping machinery.A
  • Appliances.
[node:field_sections:1:entity:field_colonna_sinistra]
[node:field_sections:1:entity:created] Wed, 02/19/2020 - 17:19
[node:field_sections:1:entity:revision_default] On
[node:field_sections:1:entity:default_langcode] On
[node:field_sections:1:entity:id] 632
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[node:field_sections:1:entity:type] Due colonne
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[node:field_sections:1:entity:parent_type] node
[node:field_sections:1:entity:status] Acceso
[node:field_sections:1:entity:revision_id] 5024
[node:field_sections:1:entity:content_translation_changed] Tue, 05/05/2020 - 07:29
[node:field_sections:1:entity:content_translation_outdated] Off
[node:field_sections:1:entity:content_translation_source] Not specified
[node:field_sections:1:entity:uuid] ba5edd9e-3074-4f1c-be9e-f10876d4fa82
[node:field_sections:1:target_id] 632
[node:field_sections:1:target_revision_id] 5024
[node:field_sections:2]

WORMS WITH NOTCH FORMING
[node:field_sections:2:entity] Worms > Sections
[node:field_sections:2:entity:behavior_settings] a:0:{}
[node:field_sections:2:entity:created] Tue, 07/02/2019 - 10:15
[node:field_sections:2:entity:revision_default] On
[node:field_sections:2:entity:default_langcode] On
[node:field_sections:2:entity:field_text]

WORMS WITH NOTCH FORMING
[node:field_sections:2:entity:id] 633
[node:field_sections:2:entity:langcode] English
[node:field_sections:2:entity:type] Text
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[node:field_sections:2:entity:content_translation_outdated] Off
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[node:summary] <p>Dopo quasi cinquanta anni di attività, abbiamo deciso di imparare anche un nuovo mestiere : fare ingranaggi!</p> <p>Le viti senza fine (worms) sono alberi con dentatura che si accoppia con una corona dentata per rinviare e trasmettere il moto da un piano ad un'altro perpendicolare.</p> <p>La rullatura di precisione PSF su contropunte permette di formare plasticamente la superficie dell'albero in acciaio, andando a creare la forma della dentatura secondo il modulo ed i parametri che la definiscono.</p>
[node:field_tags]
[node:field_read_more_text]
[node:field_tipologia]
[node:title] Worms
[node:source]
[node:source:author] david
[node:source:author:account-name] david
[node:source:author:created] Thu, 06/27/2019 - 16:47
[node:source:author:created:fallback] Thu, 06/27/2019 - 16:47
[node:source:author:created:html_date] 2019-06-27
[node:source:author:created:html_datetime] 2019-06-27T16:47:42+0200
[node:source:author:created:html_month] 2019-06
[node:source:author:created:html_time] 16:47:42
[node:source:author:created:html_week] 2019-W26
[node:source:author:created:html_year] 2019
[node:source:author:created:html_yearless_date] 06-27
[node:source:author:created:long] Thursday, June 27, 2019 - 16:47
[node:source:author:created:medium] Thu, 06/27/2019 - 16:47
[node:source:author:created:raw] 1561646862
[node:source:author:created:short] 06/27/2019 - 16:47
[node:source:author:created:since] 3 years 8 months
[node:source:author:name] david
[node:source:author:display-name] david
[node:source:author:edit-url] https://www.montesi.it/it/user/15/edit
[node:source:author:mail] david@weevo.it
[node:source:author:last-login] Fri, 11/25/2022 - 08:17
[node:source:author:last-login:fallback] Fri, 11/25/2022 - 08:17
[node:source:author:last-login:html_date] 2022-11-25
[node:source:author:last-login:html_datetime] 2022-11-25T08:17:23+0100
[node:source:author:last-login:html_month] 2022-11
[node:source:author:last-login:html_time] 08:17:23
[node:source:author:last-login:html_week] 2022-W47
[node:source:author:last-login:html_year] 2022
[node:source:author:last-login:html_yearless_date] 11-25
[node:source:author:last-login:long] Friday, November 25, 2022 - 08:17
[node:source:author:last-login:medium] Fri, 11/25/2022 - 08:17
[node:source:author:last-login:raw] 1669360643
[node:source:author:last-login:short] 11/25/2022 - 08:17
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Dopo quasi cinquanta anni di attività, abbiamo deciso di imparare anche un nuovo mestiere : fare ingranaggi!

Le viti senza fine (worms) sono alberi con dentatura che si accoppia con una corona dentata per rinviare e trasmettere il moto da un piano ad un'altro perpendicolare.

La rullatura di precisione PSF su contropunte permette di formare plasticamente la superficie dell'albero in acciaio, andando a creare la forma della dentatura secondo il modulo ed i parametri che la definiscono.

Si tratta di un processo produttivo alternativo ai tradizionali ad intaglio che, grazie alla evoluzione tecnologica ed alla continua ricerca effettuata in Montesi, permette di ottenere straordinari risultati qualitativi.

Il mix fra elevata tecnologia dei mezzi produttivi, utensili rullatori di primaria qualità e know how tecnico ci permette di realizzare viti senza fine rullate con caratteristiche qualitative apprezzabili anche senza successiva rettifica.

I prodotti ottenibili con la sola formatura rullata sono indicati per applicazioni ove la classe di qualità richiesta è media e vi è esigenza di abbattere sensibilmente i costi.

Nel caso di applicazioni con esigenza di classe di qualità elevata, la formatura rullata è propedeutica alla rettifica e risulta comunque più economica delle medesime lavorazioni di formatura ottenute ad asportazione.

In Montesi abbiamo creato uno staff tecnico impegnato a portare avanti progetti di studio, fattibilità e sviluppo di viti senza fine rullate in sostituzione di prodotti ad intaglio.

Vantaggi:

  • Rugosità superficiale migliorativa dei prodotti rettificati.
  • Economicità del processo e risparmio su lavorazione di rettifica.
  • Mancanza di trattamento termico grazie all'indurimento dei denti per effetto del processo di deformazione.
  • Economicità della formatura rullata rispetto ai processi ad intaglio.

Limitazioni:

  • Le viti senza fine rullate non rettificate non sono indicate per applicazioni con esigenza di massima classe qualitativa.
  • Modulo massimo ottenibile: 3-3,5.

Quando le caratteristiche dimensionali o prestazionali della vite senza fine non riescono ad essere accolte dal processo di formatura rullata, possiamo offrire la dentatura asportata con le seguenti opzioni:

  • Lavorazione di tornitura in Montesi.
  • Lavorazione di fresatura presso aziende partner.
  • Lavorazione di taglio orbitale presso aziende partner.
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[node:source:content-type] Basic page
[node:source:content-type:description] Use <em>basic pages</em> for your static content, such as an 'About us' page.
[node:source:content-type:edit-url] https://www.montesi.it/en/admin/structure/types/manage/page
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[node:source:changed] Wed, 12/23/2020 - 11:33
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[node:source:changed:long] Wednesday, December 23, 2020 - 11:33
[node:source:changed:medium] Wed, 12/23/2020 - 11:33
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[node:source:changed:since] 2 years 2 months
[node:source:created] Fri, 06/28/2019 - 09:38
[node:source:created:fallback] Fri, 06/28/2019 - 09:38
[node:source:created:html_date] 2019-06-28
[node:source:created:html_datetime] 2019-06-28T09:38:15+0200
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[node:source:created:html_time] 09:38:15
[node:source:created:html_week] 2019-W26
[node:source:created:html_year] 2019
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[node:source:created:long] Friday, June 28, 2019 - 09:38
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[node:source:created:since] 3 years 8 months
[node:source:edit-url] https://www.montesi.it/it/node/20/edit
[node:source:field_fullwidth_text] Spento
[node:source:field_highlight]

Solo il metallo delle migliori acciaierie diventa
componentistica Montesi.
[node:source:field_highlight:value] <p>Solo il metallo delle migliori acciaierie diventa<br /> componentistica Montesi.</p>
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[node:source:vid] 1415
[node:source:field_sections]

VITI SENZA FINE RULLATE

,

Viti senza fine ( worms ) da modulo xxx a modulo 3,5 ad uno o più principi.

Versioni in acciaio al carbonio, acciai speciali.

Lavorazioni dell'albero a disegno del Cliente.

Possibilità di rettifica delle sedi supporto.

Possibilità di rettifica del worms post rullatura.

Concentricità controllata e corretta durante il processo produttivo.

  • Motoriduttori OEM.
  • Elettromeccanico.
  • Motori elettrici.
  • Ingegneria edile.
  • Aftermarket automobilistico.
  • Automazioni industriali.
  • Macchine cura del verde.
  • Elettrodomestici.
,

VITI SENZA FINE CON FORMATURA AD INTAGLIO

,

Viti senza fine con formatura ottenuta per tornitura su specifica del Cliente.

Viti senza fine con formatura ottenuta con fresatura su specifica del Cliente.

Viti senza fine con formatura ottenuta con intaglio orbitale su specifica del Cliente.

  • Motoriduttori.
  • Tecnica dei veicoli.
  • Elettromeccanico.
  • Ingegneria edile.
,

Perché Montesi

  • Leader in Italia nella ricerca ed innovazione nella lavorazione di worms rullati.
  • Partnership con principali produttori di impianti ed utensili per rullatura worms.
  • Pionieri della tecnologia di rullatura a controllo numerico su contropunte.
  • Staff tecnico di ricerca e coengineering con il Cliente.
[node:source:field_sections:0]

VITI SENZA FINE RULLATE
[node:source:field_sections:0:entity] Viti senza fine (Worms) > Sections
[node:source:field_sections:0:target_id] 486
[node:source:field_sections:0:target_revision_id] 5227
[node:source:field_sections:1]

Viti senza fine ( worms ) da modulo xxx a modulo 3,5 ad uno o più principi.

Versioni in acciaio al carbonio, acciai speciali.

Lavorazioni dell'albero a disegno del Cliente.

Possibilità di rettifica delle sedi supporto.

Possibilità di rettifica del worms post rullatura.

Concentricità controllata e corretta durante il processo produttivo.

  • Motoriduttori OEM.
  • Elettromeccanico.
  • Motori elettrici.
  • Ingegneria edile.
  • Aftermarket automobilistico.
  • Automazioni industriali.
  • Macchine cura del verde.
  • Elettrodomestici.
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[node:source:field_sections:2]

VITI SENZA FINE CON FORMATURA AD INTAGLIO
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[node:source:summary] <p>Dopo quasi cinquanta anni di attività, abbiamo deciso di imparare anche un nuovo mestiere : fare ingranaggi!</p> <p>Le viti senza fine (worms) sono alberi con dentatura che si accoppia con una corona dentata per rinviare e trasmettere il moto da un piano ad un'altro perpendicolare.</p> <p>La rullatura di precisione PSF su contropunte permette di formare plasticamente la superficie dell'albero in acciaio, andando a creare la forma della dentatura secondo il modulo ed i parametri che la definiscono.</p>
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